Non-Woven Fabric Embossed and Perforated Machine

丨 Application Fields

Mainly applied in disposable hygiene consumables industry:

1. Top sheet / back sheet nonwoven for baby diapers & pull-ups

2. Nonwoven for adult incontinence products and under pads

3. Surface material for sanitary napkins and panty liners

4. Medical disposable nonwoven dressings & breathable base material

Function: Embossing improves texture and appearance; perforation achieves air permeability & liquid diversion to optimize liquid penetration performance.

丨 Why you need this machine

1. Hygiene end products require fast liquid transfer and low rewet. Perforation is the key process to realize breathability and liquid diversion.

2. Embossed patterns enhance hand feel and differentiated appearance, increasing added value of finished products.

3. Integrating embossing and perforation in one machine eliminates two separate processes, reduces material waste during handling and shortens production cycle.

4. Meet customized orders for exclusive patterns and breathable hole types from brand customers, and expand your product portfolio.

丨Key Benefits & Advantages

• 2-in-1 machine: Finish embossing and perforating at the same time, save equipment investment and workshop space
• Flexible process: Patterns, hole size, hole pitch and running speed adjustable on demand for quick order change
• Stable operation: Closed-loop tension control + automatic web guiding, less web deviation and low scrap rate
• Premium finished quality: Uniform micro holes without tearing, sharp embossing patterns and soft hand feel
• Material compatibility: Nonwoven fabric, spunbond SS、SSS and hot air fabric( HAT & ATB)
• Intelligent control: PLC touch screen, parameter storage, less labor requirement
• Automatic Splicing: When raw material runs out, the machine can finish material splicing automatically without shutdown for continuous production.
• High-efficiency production: Greatly increased capacity and reduced production cost.

丨Core Advantages

Designed exclusively for the in-depth development of the hygiene material industry, different from universal film slitting machines, it solves industrial pain points targeted with high cost performance and practicability:

• Industry Exclusive Adaptation, No Film Performance Damage：Different from universal slitting equipment, it is specially developed for thin and light hygiene material PE films. With low-speed flexible film feeding and precise knife control, breathable films have no pore blockage or deformation, and composite films have no delamination or degumming. It perfectly retains the core functions of raw materials and reduces the defect rate of terminal products from the source.
• Multi-purpose Machine for Full-category Orders：A single machine is compatible with slitting processing of PE breathable films, non-breathable films and multi-layer composite films. It can switch production of different raw materials without equipment replacement, adapting to multi-product and multi-specification order production of hygiene material enterprises and greatly reducing equipment procurement costs.
• High Precision & Low Loss, Significant Cost Reduction & Efficiency Improvement：The slitting incision is flat without burrs and scrap edge collapse, which greatly improves the utilization rate of raw materials and reduces material waste. With high automation, no special on-duty personnel is required, and one person can operate multiple devices, greatly saving labor costs while the yield rate can reach more than 98%.
• High Speed & Stability, Adapt to Mass Production Lines：Optimized transmission structure ensures no jitter or deviation during high-speed operation. It supports 24-hour uninterrupted continuous operation with stable performance and low failure rate, fully matching the high-intensity mass production rhythm of the hygiene material industry and effectively improving the overall production line capacity.
• Simple Operation & High Fault Tolerance：Intelligent touch operation interface with visualized parameters enables new operators to get started quickly without professional debugging. One-click parameter storage and calling ensures efficient and convenient order switching, adapting to small and medium-batch, multi-frequency order production.

丨Machine Configuration Options

• Single Unwinder & Single Rewinder：Basic and cost-effective configuration with single unwinder and single rewinder. It features simple structure and small footprint. It suitable for standard nonwoven processing and small-batch production with high cost performance.
• Single Unwinder & Double Rewinder：Practical mainstream configuration with single unwinder and double rewinder. It supports non-stop roll changing and automatic alternate rewinding, minimizing downtime and greatly improving production continuity and capacity. It is the preferred model for medium-scale mass production.
• Double Unwinder & Double Rewinder：High-end fully automatic model with double unwinder and double rewinder. It supports single layer and double-layer material processing and uninterrupted alternate feeding & rewinding, realizing high-speed mass production and unattended operation. Perfect for large factories with high-capacity and stable production demands, compatible with full automatic production lines.

丨FAQ

Q1: What materials can this machine process?
A: This machine is suitable for most hygiene roll materials, including standard nonwoven, spunbond nonwoven SS、SSS and hot air fabric (ATB &HAT), specially designed for disposable hygiene product production.

Q2: Can hole size, hole pattern and emboss pattern be customized?
A: Full customization is available. We support customized micro hole diameters, round/rectangular/special-shaped holes, and exclusive brand emboss patterns to meet differentiated production needs.

Q3: What is the production speed? How about the stability?
A: The standard machine runs at 60-100m/min, it depend on the material characteristics and pattern. Equipped with closed-loop tension control and auto web guiding system, it runs stably without material deviation or tearing, with high finished product qualification rate for long-term mass production.

Q4:Can embossing and perforating work simultaneously?
A: Yes. The core advantage is finishing embossing and perforating in one single pass without secondary processing. It greatly shortens production procedures, reduces secondary material loss and improves production efficiency.

Q5: Is the machine easy to operate? Does it require professional skills?
A: It is easy to operate with zero technical threshold. Adopts touch screen intelligent control, common production parameters can be preset and saved for one-click order switching. No professional workers required, saving labor and training costs.

Q6: Can the machine laminate two layers of materials?
A: Supports 2-layer lamination, only for hot air fabric + hot air fabric (HAT+HAT, ATB+ATB) . The mold for double-layer materials is different from that for single-layer materials. Please contact our sales representative for details.

Q7: What is the warranty and delivery time?
A: We provide standard machine warranty with reliable core component guarantee. The delivery time for standard models is 50-60 working days, and customized models are adjustable according to technical requirements with urgent order support.

Q8: Will the perforated holes be torn or uneven?
A: No. Adopting precision heated roller pressing technology with uniform force, the holes are smooth, neat, burr-free and tear-free. It ensures fabric flatness and softness, meeting high-end hygiene product standards.

丨Parameters