Solventless Laminating Machine

The solventless laminating machine is an eco-friendly flexible packaging laminating line using solvent-free PU adhesive. It performs coating and lamination at ambient temperature without organic solvents. The machine integrates unwinding, precision adhesive coating, web lamination, constant temperature curing and rewinding. It can laminate various films and nonwoven materials, widely adopted in food, personal care, medical and hygiene packaging industries.

丨Key Functions

  • Precision Solventless Coating Auto proportioning & mixing of two-component adhesive. Controlled coating weight with uniform glue layer, minimizing adhesive consumption.
  • Multi-material Lamination 2/3 unwinding stations for 2-layer or multi-layer one-pass lamination. Closed-loop tension control avoids stretching and wrinkling of substrates.
  • Servo Tension Control System Independent servo motors for unwinder and rewinder. Real-time tension monitoring for thin films, nonwoven fabric and PE film.
  • Constant-temperature Glue Supply System Heated glue tank stabilizes adhesive viscosity for consistent coating. Auto cleaning function reduces downtime during material changeover.
  • Web Edge Guiding Photoelectric edge correction keeps web alignment neat and reduces scrap rate.
  • PLC & HMI Control Touch screen operation with recipe storage. Real-time monitoring of line speed, tension, coating weight and temperature.
  • Safety Protection Emergency stop, safety door interlock and fault alarm, compliant with industrial safety norms.

 

丨Applications

  •  Food flexible packaging: snack pouches, frozen food bags, retort pouches 
  • Hygiene materials: Nonwoven + PE film lamination (diaper, underpad, medical base material) 
  • Personal care packaging: laundry film, facial mask sachets 
  • Pharmaceutical packaging: medical aluminum composite film, sterile packaging film 
  • Industrial packaging: functional barrier films

 

丨Advantages

  • Zero VOC emission, environment-friendly and lower compliance cost
  • Higher running speed compared with dry laminators
  • Low odor finished laminates, ideal for food and skin-contact hygiene products
  • Thin & stable adhesive layer, good peel strength and anti-rub performance
  • Low power consumption, no drying oven required
  • Easy operation and quick job change, suitable for mixed & small batch orders

 

丨FAQ

Q1: What materials can be laminated by solventless laminating machine?

A1: It can laminate PE, PET, CPP, nonwoven fabric, thin aluminum foil, BOPP. Widely used for nonwoven+PE film for hygiene products, food packaging and skin-contact packaging.

 

Q2: What is the maximum running speed?

A2:  Normally 250–450 m/min, depends on substrate and coating weight.

 

Q3: Do we need exhaust gas treatment system?

A3:No. There is no organic solvent volatilization, so no exhaust treatment system required.

 

Q4: Can it do silicone coating on paper?

A4: Not recommended. Silicone coating usually uses solvent-based formula, better to use dry laminator.